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  • Wire Rope Reference Guide
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Wire Rope Reference Guide

Disclaimer: Weights and figures are for reference only. It is recommended to consult an independent engineer or other qualified persons before fabricating your own assemblies.

http://www.aeroassemblies.com/images/wirerope/1x7.gif

1X7 GALVANIZED STEEL
STRAND CONSTRUCTION
For use where a stiff wire is preferred.

DIAMETER

LBS. PER
1000/FT

NOMINAL BREAKING
STRENGTH IN LBS.

1/16"

8.5

500

1/8"

32

1830

3/16"

73

3990

 

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1X19 GALVANIZED STEEL
STRAND CONSTRUCTION
Stronger and more flexible
than the 1x7.

DIAMETER

LBS. PER
1000/FT

NOMINAL BREAKING
STRENGTH IN LBS.

1/16"

8.5

500

1/8"

32

2100

3/16"

77

4700

     

http://www.aeroassemblies.com/images/wirerope/7x7.gif

7X7 GALVANIZED STEEL
STRAND CONSTRUCTION
A moderately flexible cable which is used when abrasion is a factor.

DIAMETER

LBS. PER
1000/FT

NOMINAL BREAKING
STRENGTH IN LBS.

1/16"

7.5

480

3/32"

16

920

1/8"

28.5

1700

5/32"

43

2600

3/16"

62

3700

1/4"

106

6100

 

http://www.aeroassemblies.com/images/wirerope/7x19.gif

7X19 GALVANIZED STEEL
STRAND CONSTRUCTION
A very flexible cable
which is used with pulleys.

DIAMETER

LBS. PER
1000/FT

NOMINAL BREAKING
STRENGTH IN LBS.

1/16"

7.5

480

3/32"

17

1000

1/8"

29

2000

5/32"

45

2800

3/16"

65

4200

1/4"

110

7000

We provide a complete line of Wire Rope products and services

Aero Assemblies offer custom cable assemblies constructed to the customer's specifications. Capabilities include Flash Cutting, Heat Stamping, Rotary Swaging, and Hydraulic Swaging. We have a large inventory of wire rope, fittings and tools for wholesale purchases

CUSTOM CABLE ASSEMBLIES

  • Push Pull Control Cables
  • Lift Cables
  • Brake Cables
  • Mechanical & Miniature Cable Assemblies
  • Throttle Cables
  • Security Lanyards
  • Garage Door Cables

WIRE ROPE REFERENCE GUIDE

Detailed listing of wire rope specifications including breaking strengths.

WIRE ROPE

Cable Constructions - 1x7, 1x19, 7x7, and 7x19
Diameter of Cable from 3/64" up to 1/2".
Offered in Galvanized and Stainless Steel
Each lot of cable is pull tested and visually inspected for product effectiveness and quality.

COATED WIRE ROPE

PVC - Clear, Black, White
Nylon & Nylon Pebax - Clear, Black
Cables offered in Galvanized and Stainless Steel

END FITTINGS

  • Ball Shanks
  • Ball Stems
  • Cable Spools
  • Fork Straps
  • Molded Eyes
  • Round Clevis Plugs
  • Sleeves
  • Stamped Eye Fittings
  • Stops
  • Threaded Studs
  • Threaded Plugs
  • Thimbles

TOOLS

Custom Cable Assemblies

Here are just some of the custom cable assemblies we offer:

Bronze Bushing and Aluminum Sleeve   Control Cable with a Threaded Stud

Cable assembly using stainless steel wire rope, bronze bushing and aluminum sleeve.

 

This assembly is a control cable with a threaded stud.

     

Coated Wire Rope with a Threaded Plug and a Ball Shank   Coated Wire Rope with a Molded Eye and Nylon Ball

This assembly has a coated wire rope with a threaded plug and a ball shank.

 

Coated wire rope with a molded eye and nylon ball.

     

Cable with a Stamped Eye Crimped   Snap Ring Conduit with a Ball Shank

Cable with a stamped eye crimped on the end.

 

An assembly with a snap ring conduit with a ball shank.

     

Industrial Garage Door Cable Looped with a Sleeve   Cable with a Ball Shank and a Clevis Fork

An industrial garage door cable looped with a sleeve, reinforced by a thimble.

 

Cable with a ball shank and a clevis fork.

     

We offer PVC and Nylon coatings for galvanized or stainless steel wire rope

The standard colors for the coatings are black, clear and white. Others colors are available upon request. It is required that the coating is stripped from the wire rope where the fittings are applied in order to achieve the nominal breaking strength of the wire rope.

POLY-VINYL-CHLORIDE (PVC):
Is a very common type of plastic coating for wire rope. It is a very cost effective, weather resistant and flexible. The operating temperature range of the vinyl used as a coating on our wire rope is between -30°F (-35°C) and + 180°F (=80°C). Our PVC coatings are mostly (90) Durometer (Shore A) on the hardness scale. This is very common in the industry, but can be modified to meet special requirements where heat or abrasion may be a factor. Please call us if you have a special application we can help to fulfill.

NYLON:
A very abrasion resistant plastic formulated for use over pulleys and offers exceptional service in extremely cold climates. Nylon coatings are typically not as flexible as PVC. However, Aero Assemblies, Inc., offers many varieties that are surprisingly as flexible as PVC. Chemical resistance is considered good with a wide temperature range of between -65° F (-54°C) to +230°F (+110°C). Please call us with your application to find the proper coating to meet your requirements.

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